Manufacturing
Garments Factory Automation System
Complete IoT-enabled factory automation system with AI-powered optimization and real-time monitoring.
Duration: 10 months
Team: 8 developers
Project Overview
An advanced factory automation solution designed specifically for garment manufacturing facilities. This comprehensive system integrates IoT sensors, AI-powered analytics, RFID tracking, and real-time monitoring to optimize production efficiency, reduce waste, and ensure quality control. The platform provides end-to-end visibility from raw materials to finished goods with predictive analytics and automated reporting.
Key Features
IoT-enabled factory process automation with real-time sensor monitoring
AI-powered wastage optimization and predictive analytics
Piece-level tracking using RFID and QR code technology
Live production visibility dashboard with real-time metrics
Automated quality control with defect detection algorithms
Live finished goods monitoring and inventory management
Rejection rate analytics with root cause analysis
Workforce presence tracking and productivity monitoring
Factory capacity analytics and optimization recommendations
End-to-end tracking from raw materials to delivery
Challenges & Solutions
Integrating IoT sensors with legacy manufacturing equipment
Implementing AI algorithms for real-time quality detection
Managing high-volume RFID data processing and synchronization
Ensuring system reliability in harsh industrial environments
Results
65% reduction in production waste through AI optimization
40% improvement in overall equipment effectiveness (OEE)
Real-time visibility across entire production chain
30% reduction in quality defects through automated monitoring
25% increase in workforce productivity
Technologies Used
ReactNode.jsIoT SensorsAI/MLRFIDPostgreSQLWebSocketPython
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